E.I. Dupont De Nemours v. Synvina C.V. , 904 F.3d 996 ( 2018 )


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  •   United States Court of Appeals
    for the Federal Circuit
    ______________________
    E.I. DUPONT DE NEMOURS & COMPANY,
    ARCHER DANIELS MIDLAND COMPANY,
    Appellants
    v.
    SYNVINA C.V.,
    Appellee
    ______________________
    2017-1977
    ______________________
    Appeal from the United States Patent and Trademark
    Office, Patent Trial and Appeal Board in No. IPR2015-
    01838.
    ______________________
    Decided: September 17, 2018
    ______________________
    MICHAEL J. FLIBBERT, Finnegan, Henderson, Farabow,
    Garrett & Dunner, LLP, Washington, DC, argued for
    appellants. Also represented by CHARLES COLLINS-CHASE.
    PAUL M. RICHTER, JR., Pepper Hamilton LLP, New
    York, NY, argued for appellee. Also represented by MARK
    ALEXANDER CHAPMAN, Hunton Andrews Kurth LLP, New
    York, NY.
    ______________________
    Before LOURIE, O’MALLEY, and CHEN, Circuit Judges.
    2                    E.I. DUPONT DE NEMOURS v. SYNVINA C.V.
    LOURIE, Circuit Judge.
    E. I. du Pont de Nemours and Company and Archer-
    Daniels-Midland Company (collectively, “DuPont”) appeal
    from an inter partes review (“IPR”) decision of the United
    States Patent and Trademark Office Patent Trial and
    Appeal Board (the “Board”). See DuPont v. Furanix
    Techs. B.V., No. IPR2015-01838, Paper No. 43, slip op.
    (P.T.A.B. Mar. 3, 2017) (“Decision”). The Board held that
    DuPont failed to prove by preponderant evidence that
    claims 1–5 and 7–9 of U.S. Patent 8,865,921 (“’921 pa-
    tent”) would have been obvious at the time of the claimed
    invention. We conclude that the Board applied the wrong
    legal standards for obviousness, and reverse.
    I. BACKGROUND
    Synvina C.V. (“Synvina”) 1 owns the ’921 patent, di-
    rected to a method of oxidizing 5-hydroxymethylfurfural
    (“HMF”) or an HMF derivative, such as 5-methylfurfural
    (“5MF”) or 2,5-dimethylfuran (“DMF”), under specified
    reaction conditions to form 2,5-furan dicarboxylic acid
    (“FDCA”). ’921 patent Abstract; 
    id. col. 7
    l. 65. Undisput-
    edly, the oxidation of HMF and its derivatives to yield
    FDCA was known at the time of the claimed invention.
    The main issue on appeal is whether the reaction condi-
    tions claimed in the ’921 patent—specifically, the choice of
    temperature, pressure, catalyst, and solvent—would have
    been obvious to a person of ordinary skill at the time of
    the invention.
    A.
    DuPont and Synvina are competitors in the produc-
    tion of FDCA for industrial use. FDCA has attracted
    1  Synvina acquired the ’921 patent from Furanix
    Technologies B.V. (“Furanix”), the patent owner during
    the IPR proceeding.
    E.I. DUPONT DE NEMOURS v. SYNVINA C.V.                    3
    commercial interest because of its potential in the “green”
    chemical industry. Since FDCA can be produced from
    sugars using biological or chemical conversion, the U.S.
    Department of Energy has identified FDCA as a potential
    “building block[]” for “high-value bio-based chemicals or
    materials.” U.S. Department of Energy, Top Value Added
    Chemicals from Biomass 1 (2004); see ’921 patent col. 1 ll.
    34–36.
    The ’921 patent claims a method of producing FDCA
    by oxidizing HMF or an HMF derivative with an oxygen-
    containing gas such as air. Claim 1 is illustrative and
    reads as follows:
    1. A method for the preparation of 2,5-furan di-
    carboxylic acid comprising the step of contacting a
    feed comprising a compound selected from the
    group consisting of 5-hydroxymethylfurfural
    (“HMF”), an ester of 5-hydroxymethylfurfural, 5-
    methylfurfural,      5-(chloromethyl)furfural,    5-
    methylfuroic acid, 5-(chloromethyl)furoic acid, 2,5-
    dimethylfuran and a mixture of two or more of
    these compounds with an oxygen-containing gas,
    in the presence of an oxidation catalyst comprising
    both Co and Mn, and further a source of bromine,
    at a temperature between 140° C. and 200° C. at
    an oxygen partial pressure of 1 to 10 bar, wherein
    a solvent or solvent mixture comprising acetic acid
    or acetic acid and water mixtures is present.
    ’921 patent col. 7 l. 61–col. 8 l. 6 (emphasis added). Thus,
    claim 1 recites four relevant reaction conditions: (1) a
    temperature between 140°C and 200°C; (2) an oxygen
    partial pressure (“PO2”) 2 of 1 to 10 bar; (3) a solvent
    2    PO2 is the pressure in a gas mixture attributable
    to oxygen. Adding up the partial pressures of each gas in
    4                       E.I. DUPONT DE NEMOURS v. SYNVINA C.V.
    comprising acetic acid; and (4) a catalyst comprising
    cobalt (“Co”), manganese (“Mn”), and bromine (“Br”). 
    Id. The specification
    describes the reaction conditions in
    further detail. We begin with temperature. At several
    points, the specification refers to the reaction occurring at
    temperatures “higher than 140° C.” 
    Id. Abstract, col.
    2 ll.
    41–42, col. 2 ll. 57–58, col. 5 ll. 18–19, col. 5 l. 39, col. 5 l.
    57. When the specification refers to the temperature
    range in claim 1, it states that “[t]he temperature of the
    reaction mixture is at least 140° C., preferably from 140
    and 200° C., most preferably between 160 and 190° C.”
    
    Id. col. 4
    ll. 56–58. But “[t]emperatures higher than
    180°C. may lead to decarboxylation and to other degrada-
    tion products.” 
    Id. col. 4
    ll. 58–59.
    Second, the specification provides the following guid-
    ance regarding reaction pressure:
    The pressure in a commercial oxidation process
    may vary within wide ranges. When a diluent is
    present, and in particular with acetic acid as dilu-
    ent, the temperature and the pressure in such a
    process are not independent. The pressure is de-
    termined by the solvent (e.g., acetic acid) pressure
    at a certain temperature. The pressure of the re-
    action mixture is preferably selected such that the
    solvent is mainly in the liquid phase.
    
    Id. col. 4
    ll. 34–41. Because oxygen functions as the
    oxidant in the reaction, its partial pressure is particularly
    relevant. “In the case of continuously feeding and remov-
    ing the oxidant gas to and from the reactor, the oxygen
    partial pressure will suitably be between 1 and 30 bar or
    more preferably between 1 and 10 bar.” 
    Id. col. 4
    ll. 51–55
    (emphasis added).
    the mixture gives the total air pressure. Air consists of
    about 21% oxygen. See, e.g., Decision, slip op. at 17–18.
    E.I. DUPONT DE NEMOURS v. SYNVINA C.V.                     5
    Third, as indicated above, “[t]he most preferred sol-
    vent is acetic acid.” 
    Id. col. 4
    ll. 17–18. Fourth, the cata-
    lyst is preferably “based on both cobalt and manganese
    and suitably containing a source of bromine.” 
    Id. col. 3
    ll.
    38–40. The catalyst may also contain “one or more addi-
    tional metals, in particular [zirconium] and/or [cerium].”
    
    Id. col. 3
    ll. 57–58.
    Several dependent claims recite narrower conditions
    than those recited in claim 1. Claims 2–5 each depend
    from claim 1. Claim 2 limits the starting material to
    HMF, esters of HMF, and a mixture thereof. 
    Id. col. 8
    ll.
    7–10. Claims 3 and 4 recite a catalyst with an additional
    metal, such as zirconium (“Zr”) or cerium (“Ce”). 
    Id. col. 8
    ll. 11–12, 60–61. And claim 5 recites a narrower tempera-
    ture range between 160 and 190°C. 
    Id. col. 8
    ll. 62–63.
    By conducting the oxidation reaction under the dis-
    closed reaction conditions, the specification states that the
    inventors “surprisingly” achieved high yields of FDCA, 
    id. col. 2
    ll. 39–45, and both Furanix and Synvina have
    pointed to these yields as objective evidence of nonobvi-
    ousness. The ’921 patent reports yields for several reac-
    tions under the claimed conditions. Table 1 summarizes
    results for oxidizing HMF, an ester of HMF, 5-
    acetoxymethylfurfural (“AMF”), or a mixture of the two to
    produce FDCA. Multiple experiments were conducted at
    a temperature of 180°C and a pressure of 20 bars air in an
    acetic acid solvent. 
    Id. col. 6
    ll. 34–46. The highest yield
    of 78.08% was obtained with only HMF as a reactant,
    while the lowest was 46.85% using AMF alone. 
    Id. Table 1.
        Table 2 shows the FDCA yields reported in table 1 for
    the AMF oxidation reactions compared to prior art pro-
    cesses conducted at lower temperatures and a pressure of
    30 bars air. 
    Id. Table 2;
    id. col. 6 
    ll. 50–62. FDCA yields
    achieved using prior art processes were “lower than the
    6                     E.I. DUPONT DE NEMOURS v. SYNVINA C.V.
    results obtained at higher temperature.” 
    Id. col. 6
    ll. 50–
    61.
    Table 3 shows FDCA yields for six experiments when
    HMF derivatives 5MF or DMF are oxidized with air. The
    temperature was 180°C, the air pressure was 50 bars, and
    the solvent was acetic acid. 
    Id. col. 6
    l. 66–col. 7 l. 12.
    Again, the concentration of bromine in the catalyst varied
    across experiments. Reported FDCA yields for 5MF were
    42.62% and 39.94%. 
    Id. Table 3.
    For DMF, FDCA yields
    ranged from 7.19% to 16.17%. 
    Id. In addition
    to claiming methods of producing FDCA,
    the ’921 patent also claims certain post-production pro-
    cesses. Claim 7 is independent and recites producing
    FDCA under the conditions in claim 1, and then “esterify-
    ing the thus obtained product.” 
    Id. col. 9
    ll. 1–14. Claims
    8 and 9 depend from claim 7 and recite further details of
    the esterification not relevant to this appeal. 
    Id. col. 9
    ll.
    15–19. The specification recognizes that “[t]he esterifica-
    tion of [FDCA] is known.” 
    Id. col. 5
    ll. 42–48 (citing U.S.
    Patents 2,673,860 and 2,628,249); see also 
    id. col. 5
    l. 62–
    col. 6 l. 2 (citing GB 621,971).
    B.
    DuPont petitioned for IPR of the ’921 patent. The pe-
    tition asserted several grounds of obviousness, two of
    which are relevant on appeal: (1) claims 1–5 over the ’732
    publication, 3 alone or in combination with RU ’177 4 and
    the ’318 publication; 5 and (2) claims 7–9 over the ’732
    publication in view of Applicants Admitted Prior Art, or
    3  International Publication WO 01/72732.
    4  Inventor’s Certificate RU-448177.
    5   U.S.      Patent       Application   Publication
    2008/0103318.
    E.I. DUPONT DE NEMOURS v. SYNVINA C.V.                    7
    additionally Lewkowksi 6 and/or Oae, 7 and optionally in
    view of RU ’177 and the ’318 publication.
    The Board instituted review of claims 1–5 and 7–9
    based on grounds 1 and 2 above, but did not institute
    review of the other claims or grounds. 8 DuPont v. Fu-
    ranix Techs. B.V., No. IPR2015-01838, Paper No. 10, slip
    op. at 15, 19 (P.T.A.B. Mar. 9, 2016) (“Institution Deci-
    sion”).
    Each of the three references relevant to claims 1–5
    disclosed oxidizing HMF or an HMF derivative to produce
    FDCA, but did so under somewhat different conditions.
    First, the ’732 publication disclosed oxidizing HMF to
    FDCA. It included “preferred temperatures” of “about 50°
    to 250°C, most preferentially about 50° to 160°C.” J.A.
    2360. Like the ’921 patent, the ’732 publication indicated
    that the reaction pressure “is such to keep the solvent
    mostly in the liquid phase.” 
    Id. Specifically, the
    reference
    disclosed that an air pressure of 1000 psi “gave good
    yields of [FDCA].” J.A. 2368. 1000 psi amounts to a PO2
    of approximately 14.5 bars. The disclosed solvent was
    “preferably acetic acid,” J.A. 2357, and “the catalyst can
    be comprised of Co and/or Mn, and Br, and optionally Zr,”
    6    Jaroslaw Lewkowski, Synthesis, Chemistry and
    Applications of 5-Hydroxymethylfurfural and Its Deriva-
    tives, ARKIVOC 17 (2001).
    7   Shigeru Oae, A Study of the Acid Dissociation of
    Furan- and Thiophenedicarboxylic Acids and of the Alka-
    line Hydrolysis of Their Methyl Esters, 38(8) Soc. Jpn.
    1247 (1965).
    8   Neither party has requested any action based on
    the Supreme Court’s decision in SAS Institute Inc. v.
    Iancu, 
    138 S. Ct. 1348
    (2018), and we do not order such
    action sua sponte, see PGS Geophysical AS v. Iancu, 
    891 F.3d 1354
    , 1361–63 (Fed. Cir. 2018).
    8                    E.I. DUPONT DE NEMOURS v. SYNVINA C.V.
    J.A. 2358.   Reported FDCA yields ranged from 14% to
    58.8%.
    Second, RU ’177 disclosed oxidizing 5MF to form
    FDCA. It included a method where the oxidation reaction
    “is conducted at the temperature of 115–140°C and air
    pressure of 10–50 atm.” J.A. 2440. An air pressure of 10–
    50 atm roughly corresponds to a PO2 of 2.1–10.5 bars. 9
    RU ’177 also generally recites an “aliphatic carboxylic
    acid” as the solvent, and an example in the specification
    specifically uses acetic acid. 
    Id. The catalyst
    in RU ’177
    is “a mixture of cobalt acetate and manganese acetate, as
    well as bromine-containing compounds, such as ammoni-
    um bromide.” 
    Id. Purportedly, the
    process “has a number
    of advantages compared to prior art: it utilizes readily
    available and inexpensive reagents as the initial com-
    pound and catalysts; [and] the method is a one-step
    process.” J.A. 2439. FDCA yields reportedly ranged from
    23–36%.
    Third, the ’318 publication taught the oxidation of
    HMF to make FDCA. The reaction temperature was
    “from about 50° C. to about 200° C,” with a preferred
    range of 100–160°C. J.A. 2484, 2486. “A preferred pres-
    sure can typically be in the range of 150–500 psi,” J.A.
    2486, corresponding to a PO2 range in air of roughly 2.17–
    7.24 bars. Unlike the ’921 patent and the other refer-
    ences, the ’318 publication taught using water as a sol-
    vent and a platinum catalyst. 10 Under these conditions,
    the ’318 publication reported yields “as high as 98%.” J.A.
    2486.
    9   1 bar is approximately equal to 1 atm.
    10  The ’318 publication did indicate, however, that
    “[w]here an acidic aqueous solution solvent system is
    utilized, an appropriate acid can be added such as, for
    example, acetic acid.” J.A. 2486.
    E.I. DUPONT DE NEMOURS v. SYNVINA C.V.                        9
    The table below summarizes the reaction conditions
    disclosed in claim 1 of the ’921 patent and in the RU ’177,
    ’732, and ’318 references. For simplicity and to enable
    comparison between pressure ranges, we restate only the
    PO2 ranges in bars under the assumption that air is the
    oxidant.
    Reference   Temperature    Pressure      Solvent   Catalyst
    ’921        Between        1–10          Acetic    Co/Mn/Br
    patent      140–200°C      bars          acid
    RU ’177     115–140°C      2.1–10.5      Acetic    Co/Mn/Br
    bars          acid
    ’732        50–250°C,      14.5          Acetic    Co/Mn/Br,
    preferably     bars          acid      optionally
    50–160°C                               Zr
    ’318        50–200°C,      2.17–         Water     Pt
    preferably     7.24
    100–160°C      bars
    Two additional references, Lewkowski and Oae, are
    relevant to the FDCA esterification claims 7–9. Con-
    sistent with the ’921 patent’s acknowledgment that esteri-
    fication of FDCA was known at the time of the invention,
    ’921 patent col. 5 l. 42, Lewkowski and Oae both disclosed
    esterifying FDCA.
    C.
    In its final written decision, the Board held the insti-
    tuted claims not unpatentable as obvious. The Board
    rejected DuPont’s contention that a burden-shifting
    framework applied, reasoning that our decisions in In re
    Magnum Oil Tools International, Ltd., 
    829 F.3d 1364
    ,
    1375 (Fed. Cir. 2016), and Dynamic Drinkware, LLC v.
    National Graphics, Inc., 
    800 F.3d 1375
    , 1378 (Fed. Cir.
    10                   E.I. DUPONT DE NEMOURS v. SYNVINA C.V.
    2015), foreclosed such a framework in an IPR. Decision,
    slip op. at 15.
    Although the Board recognized that the prior art dis-
    closed oxidizing HMF or its derivatives to FDCA under
    reaction conditions that overlapped with those claimed in
    the ’921 patent, it found that “none of the references
    relied upon by Petitioners expressly taught a process in
    which HMF or its derivatives were oxidized to FDCA
    using a Co/Mn/Br catalyst at a reaction temperature of
    between 140°C and 200°C while also maintaining the
    [PO2] between 1 and 10 bar.” 
    Id. at 16.
    Furthermore, the
    Board held that DuPont failed to prove that “reaction
    temperature and [PO2] were recognized as result-effective
    variables in the prior art, or that the adjustment of those
    parameters to within the claimed ranges would have been
    a matter of routine experimentation.” 
    Id. at 25.
         The Board considered objective evidence of nonobvi-
    ousness, but found “that evidence to be less probative in
    supporting a conclusion of non-obviousness.” 
    Id. at 15.
    Primarily, then-patent owner Furanix alleged that the
    reaction conditions claimed in the ’921 patent achieved
    unexpectedly high yields of FDCA. 
    Id. at 25–26.
    While
    the Board recognized that the reaction conditions recited
    in claim 1 “can lead to higher FDCA yields at least in
    some circumstances,” 
    id. at 29,
    the Board observed the
    following weaknesses in the evidence of unexpected
    results: (1) Furanix relied only on results from a single
    PO2 value, not values commensurate with the scope of the
    claim; (2) Furanix did not demonstrate how the increased
    yields would be considered a difference in kind rather
    than degree; and (3) other, unclaimed parameters such as
    reaction time and catalyst concentration could have
    contributed to higher yields, and those parameters were
    not held constant between the experiments from table 1
    and experiments conducted under prior art conditions, 
    id. at 29–30.
    Thus, ultimately the Board found that Furanix
    E.I. DUPONT DE NEMOURS v. SYNVINA C.V.                    11
    failed to establish unexpected results or criticality. 
    Id. at 30.
        Likewise, the Board determined that the process
    claimed in the ’921 patent did not solve a long-felt need.
    
    Id. at 31.
    Nor did the Board find that DuPont copied the
    ’921 patent. 
    Id. at 32.
        DuPont appealed, challenging the Board’s conclusion
    of nonobviousness. In its responsive brief, Synvina as-
    serted that DuPont lacks standing to appeal. Because
    Synvina’s challenge to standing implicates our jurisdic-
    tion, we first decide the standing issue, and then turn to
    the merits.
    DISCUSSION
    I. Standing
    Synvina argues that DuPont lacks standing to appeal
    the Board’s decision to this court because DuPont has not
    suffered an actual or imminent injury in fact. Since no
    action for infringement of the ’921 patent has been
    brought against DuPont, Synvina contends that DuPont
    can posit only speculative future harm. According to
    Synvina, such hypothetical injury is insufficient to meet
    its burden to prove standing.
    DuPont responds that a specific threat of infringe-
    ment is not necessary for an appellant to demonstrate
    injury in fact. Rather, DuPont contends that an appellant
    must only face a significant risk of infringement liability,
    and that it faces such a risk for several reasons:
    (1) DuPont has built a demonstration plant to produce
    FDCA and an FDCA ester (“FDME”), and the plant is
    capable of operating under conditions within the claimed
    ranges of the ’921 patent; (2) Synvina is a competitor that
    alleged before the Board that Archer-Daniels-Midland
    Company’s (“ADM”) processes for producing FDCA were
    “embraced by the claims in the ’921 patent,” Reply Br. 25–
    26 (quoting J.A. 2216); and (3) Synvina rejected DuPont’s
    12                     E.I. DUPONT DE NEMOURS v. SYNVINA C.V.
    request for a covenant not to sue. According to DuPont,
    these facts are sufficient to prove an actual or imminent
    injury in fact.
    We have jurisdiction to review final decisions of the
    Board under 28 U.S.C. § 1295(a)(4)(A). However, as an
    Article III court, we are only empowered to adjudicate
    “Cases” and “Controversies,” U.S. Const. Art. III, § 2,
    “appropriately resolved through the judicial process,”
    Lujan v. Defenders of Wildlife, 
    504 U.S. 555
    , 560 (1992)
    (internal quotation marks omitted). To establish a case or
    controversy, an appellant must meet “the irreducible
    constitutional minimum of standing,” 
    id., even if
    there is
    no such requirement to appear before the administrative
    agency being reviewed, Consumer Watchdog v. Wis.
    Alumni Research Found., 
    753 F.3d 1258
    , 1261 (Fed. Cir.
    2014). 11    Standing requires an appellant to have
    “(1) suffered an injury in fact, (2) that is fairly traceable to
    the challenged conduct of the defendant, and (3) that is
    likely to be redressed by a favorable judicial decision.”
    Spokeo, Inc. v. Robins, 
    136 S. Ct. 1540
    , 1547 (2016). As
    the party seeking judicial review, the appellant bears the
    burden of proving that it has standing. Phigenix, Inc. v.
    Immunogen, Inc., 
    845 F.3d 1168
    , 1171 (Fed. Cir. 2017).
    Under the circumstances here, we agree with DuPont
    that it has standing to appeal the Board’s decision. As in
    the declaratory judgment context, a petitioner who ap-
    peals from an IPR decision need not face “a specific threat
    of infringement litigation by the patentee” to establish
    11 However, “where Congress has accorded a proce-
    dural right to a litigant, such as the right to appeal an
    administrative decision, certain requirements of stand-
    ing—namely immediacy and redressability, as well as
    prudential aspects that are not part of Article III—may be
    relaxed.” Consumer 
    Watchdog, 753 F.3d at 1261
    (citing
    Massachusetts v. EPA, 
    549 U.S. 497
    , 517–18 (2007)).
    E.I. DUPONT DE NEMOURS v. SYNVINA C.V.                  13
    jurisdiction. ABB Inc. v. Cooper Indus., LLC, 
    635 F.3d 1345
    , 1348 (Fed. Cir. 2011). Rather, on appeal the peti-
    tioner must generally show a controversy “of sufficient
    immediacy and reality” to warrant the requested judicial
    relief. 
    Id. (citing MedImmune,
    Inc. v. Genentech, Inc., 
    549 U.S. 118
    , 127 (2007)).
    Such a controversy exists here because DuPont cur-
    rently operates a plant capable of infringing the ’921
    patent. After Synvina challenged DuPont’s standing in
    its responsive brief, 12 DuPont submitted several declara-
    tions in support of standing. In the declarations, three
    scientists employed by ADM or DuPont collectively
    averred that: (1) in January 2016 ADM and DuPont
    publicly announced a plan to build a 60 ton-per-year
    demonstration plant to produce FDME, (2) FDME would
    be produced at the plant by dehydrating fructose to com-
    pounds including HMF which are then oxidized to FDCA
    and esterified to FDME, (3) the process would occur in an
    acetic acid solvent and with a Co/Mn/Br catalyst within a
    temperature range of 120–250°C (preferably 170–190°C)
    and a PO2 range of 0.02–100 bars (preferably 0.2–21
    bars), and (4) the plant was expected to be mechanically
    complete by January 2018 and online by the second
    quarter of 2018. At oral argument, counsel for DuPont
    confirmed that the plant opened on April 30, 2018 and is
    currently in operation.        Oral Arg. at 1:00–1:30,
    http://oralarguments.cafc.uscourts.gov/default.aspx?fl=20
    17-1977.mp3.
    Taken together, these facts demonstrate that DuPont,
    an avowed competitor of patent owner Synvina, has taken
    and “plans to take . . . action that would implicate” the
    ’921 patent, 
    Phigenix, 845 F.3d at 1173
    –74, including
    significant “involvement in research [and] commercial
    12  Synvina did not earlier move to dismiss for lack of
    standing.
    14                    E.I. DUPONT DE NEMOURS v. SYNVINA C.V.
    activities involving” the claimed subject matter of the ’921
    patent, Consumer 
    Watchdog, 753 F.3d at 1260
    . According
    to DuPont’s declarations, the process conducted at its
    plant uses the same reactants to generate the same
    products using the same solvent and same catalysts as
    the ’921 patent. Likewise, the temperature and PO2
    ranges used at the plant overlap with those claimed in the
    ’921 patent. At the very least, this indicates that DuPont
    “is engaged or will likely engage ‘in an[] activity that
    would give rise to a possible infringement suit.’” JTEKT
    Corp. v. GKN Auto. Ltd., 
    898 F.3d 1217
    , 1220 (Fed. Cir.
    2018) (alteration in original) (quoting Consumer Watch-
    
    dog, 753 F.3d at 1262
    ). Synvina’s allegations of copying
    before the Board and its refusal to grant DuPont a cove-
    nant not to sue further confirm that DuPont’s risk of
    liability is not “conjectural” or “hypothetical.” See 
    Lujan, 504 U.S. at 560
    .
    In sum, because DuPont “has concrete plans” for pre-
    sent and “future activity that create[] a substantial risk of
    future infringement or likely cause the patentee to assert
    a claim of infringement,” 
    JTEKT, 898 F.3d at 1221
    , we
    conclude that DuPont has satisfied the injury in fact
    requirement for Article III standing. As there is no
    dispute that the risk of infringement liability is attributa-
    ble to Synvina’s ’921 patent, and that the risk could be
    redressed by our review of the Board’s decision, we con-
    clude that DuPont has Article III standing. 13 We there-
    fore proceed to the merits.
    II. Obviousness
    Our review of a Board decision is limited. In re Baxter
    Int’l, Inc., 
    678 F.3d 1357
    , 1361 (Fed. Cir. 2012). We
    13 However, beyond the issue of standing, we make
    no judgment on whether DuPont has infringed or is
    infringing the ’921 patent.
    E.I. DUPONT DE NEMOURS v. SYNVINA C.V.                  15
    review the Board’s legal determinations de novo, In re
    Elsner, 
    381 F.3d 1125
    , 1127 (Fed. Cir. 2004), but we
    review the Board’s factual findings underlying those
    determinations for substantial evidence, In re Gartside,
    
    203 F.3d 1305
    , 1316 (Fed. Cir. 2000). A finding is sup-
    ported by substantial evidence if a reasonable mind might
    accept the evidence as adequate to support the finding.
    Consol. Edison Co. of N.Y. v. NLRB, 
    305 U.S. 197
    , 229
    (1938).
    DuPont asserts that the Board erred in its obvious-
    ness analysis primarily in two ways. First, DuPont
    argues that the Board misinterpreted our precedent and
    erroneously refused to apply a burden-shifting framework
    in the context of overlapping prior-art ranges from cases
    such as In re Peterson, 
    315 F.3d 1325
    (Fed. Cir. 2003), and
    Ormco Corp. v. Align Technology, Inc., 
    463 F.3d 1299
    (Fed. Cir. 2006). Second, DuPont contends that the Board
    invoked a “result-effective variable” requirement incon-
    sistent with precedent. Given these errors, DuPont
    argues that the Board’s decision should be reversed with
    respect to each instituted claim.
    Synvina responds that the Board applied the proper
    standards for obviousness, and that substantial evidence
    supports the Board’s findings in favor of patentability of
    the challenged claims.
    A.
    The legal principle at issue in this case is old. For
    decades, this court and its predecessor have recognized
    that “where the general conditions of a claim are disclosed
    in the prior art, it is not inventive to discover the opti-
    mum or workable ranges by routine experimentation.” In
    re Aller, 
    220 F.2d 454
    , 456 (CCPA 1955); see also, e.g., In
    re Geisler, 
    116 F.3d 1465
    , 1469–70 (Fed. Cir. 1997); In re
    Woodruff, 
    919 F.2d 1575
    , 1578 (Fed. Cir. 1990). Thus,
    “[n]ormally, it is to be expected that a change in tempera-
    ture, or in concentration, or in both, would be an un-
    16                   E.I. DUPONT DE NEMOURS v. SYNVINA C.V.
    patentable modification.” 
    Aller, 220 F.2d at 456
    . A more
    specific application of this general principle is that “[a]
    prima facie case of obviousness typically exists when the
    ranges of a claimed composition overlap the ranges dis-
    closed in the prior art.” 
    Peterson, 315 F.3d at 1329
    (col-
    lecting cases). We have said that such overlap creates a
    presumption of obviousness. See Galderma Labs., L.P. v.
    Tolmar, Inc., 
    737 F.3d 731
    , 737–38 (Fed. Cir. 2013);
    
    Ormco, 463 F.3d at 1311
    ; Iron Grip Barbell Co. v. USA
    Sports, Inc., 
    392 F.3d 1317
    , 1322 (Fed. Cir. 2004).
    There are several ways by which the patentee may
    rebut that presumption. First, a modification of a process
    parameter may be patentable if it “produce[s] a new and
    unexpected result which is different in kind and not
    merely in degree from the results of the prior art.” 
    Aller, 220 F.2d at 456
    . A claimed range that demonstrates such
    unexpected results is referred to as a “critical” range, and
    the patentee has the burden of proving criticality. 
    Id. Second, and
    relatedly, a patentee may rebut the presump-
    tion of obviousness by showing that the prior art taught
    away from the claimed range. 
    Ormco, 463 F.3d at 1311
    .
    Third, a change to a parameter may be patentable if the
    parameter was not recognized as “result-effective.” In re
    Applied Materials, Inc., 
    692 F.3d 1289
    , 1295 (Fed. Cir.
    2012) (citing In re Antonie, 
    559 F.2d 618
    , 620 (CCPA
    1977)). But “[a] recognition in the prior art that a proper-
    ty is affected by the variable is sufficient to find the
    variable result-effective.” 
    Id. at 1297.
    Fourth, we have
    reasoned that disclosure of very broad ranges may not
    invite routine optimization. Genetics Inst., LLC v. Novar-
    tis Vaccines & Diagnostics, Inc., 
    655 F.3d 1291
    , 1306 (Fed.
    Cir. 2011) (holding that ordinary motivation to optimize
    did not apply where disclosure was 68,000 protein vari-
    ants including 2,332 amino acids); 
    Peterson, 315 F.3d at 1330
    n.1. As we explain, the presumption of obviousness
    applies here, and none of the means for rebutting it has
    been shown.
    E.I. DUPONT DE NEMOURS v. SYNVINA C.V.                   17
    B.
    We first address DuPont’s argument that the Board
    erred by not applying the burden-shifting framework
    applicable to overlapping range cases. Synvina argues
    that the Board correctly concluded that our decision in
    Magnum Oil prohibited any burden-shifting framework
    from applying in an IPR.
    We agree with DuPont that the Board erred in con-
    cluding that the type of burden-shifting framework con-
    sistently applied in our overlapping range cases was
    implicitly foreclosed by subsequent cases not addressing
    this framework. We have articulated the relevant frame-
    work as follows. “[W]here there is a range disclosed in the
    prior art, and the claimed invention falls within that
    range, the burden of production falls upon the patentee to
    come forward with evidence” of teaching away, unex-
    pected results, or other pertinent evidence of nonobvious-
    ness. 
    Galderma, 737 F.3d at 738
    ; see Allergan, Inc. v.
    Sandoz Inc., 
    796 F.3d 1293
    , 1304–05 (Fed. Cir. 2015)
    (citing 
    Galderma, 737 F.3d at 737
    –38); 
    Ormco, 463 F.3d at 1311
    (“Where a claimed range overlaps with a range
    disclosed in the prior art, there is a presumption of obvi-
    ousness. The presumption can be rebutted if it can be
    shown that the prior art teaches away from the claimed
    range, or the claimed range produces new and unexpected
    results.”) (citations omitted)); Iron Grip 
    Barbell, 392 F.3d at 1322
    (same). The factfinder then assesses that evi-
    dence, along with all other evidence of record, to deter-
    mine whether a patent challenger has carried its burden
    of persuasion to prove that the claimed range was obvi-
    ous.
    Galderma, Allergan, Ormco, and Iron Grip Barbell
    each applied this concept in a district court case. The
    same basic framework is also applicable to examination at
    the United States Patent and Trademark Office (“PTO”).
    18                   E.I. DUPONT DE NEMOURS v. SYNVINA C.V.
    See, e.g., 
    Peterson, 315 F.3d at 1329
    –30; 
    Geisler, 116 F.3d at 1469
    ; 
    Woodruff, 919 F.2d at 1578
    .
    To our knowledge, this is the first time we have been
    asked to decide whether this framework governs in the
    IPR context. The Board addressed this issue in a single
    paragraph, and did not cite, let alone discuss, the cases
    above applying the framework in both district court and
    PTO proceedings. Instead, the Board interpreted two
    more recent cases, Dynamic Drinkware and Magnum Oil,
    as prohibiting any burden-shifting framework from apply-
    ing in an IPR. The Board erred, as these two cases did
    not overturn the procedural scheme for overlapping range
    cases.
    Neither Dynamic Drinkware nor Magnum Oil in-
    volved overlapping ranges. The issue in Dynamic Drink-
    ware was the allocation of the burdens of persuasion and
    production for anticipation and entitlement to an earlier
    priority date in an 
    IPR. 800 F.3d at 1378
    –80. We held
    that the IPR petitioner “had the burden of persuasion to
    prove unpatentability by a preponderance of the evidence,
    and this burden never shifted.” 
    Id. at 1379.
    The burden
    of production, however, could shift with respect to the
    presentation of evidence of anticipation or priority date.
    
    Id. at 1379–80.
    While we recognized that different evi-
    dentiary standards applied between district court litiga-
    tion and IPRs, that difference did “not alter the shifting
    burdens between the parties” because in both a district
    court case and an IPR the patent challenger has the
    burden of proving unpatentability. 
    Id. at 1379.
    In other
    words, we applied consistent procedural schemes between
    district court litigation and IPRs, as the only relevant
    difference was in the quantum of evidence necessary to
    prove unpatentability.
    In Magnum Oil, we rejected the PTO’s argument that
    when the Board institutes IPR, and so concludes the
    petitioner has met the “reasonable likelihood of success”
    E.I. DUPONT DE NEMOURS v. SYNVINA C.V.                    19
    standard, that conclusion “operates to shift the burden of
    producing evidence of nonobviousness to the 
    patentee.” 829 F.3d at 1374
    . We observed that there was no dispute
    that the burden of persuasion remained with the patent
    challenger. 
    Id. at 1375.
    Although we recognized that the
    burden of production may shift in certain circumstances
    in an IPR, 
    id. at 1375–76
    (discussing Dynamic 
    Drinkware, 800 F.3d at 1379
    ), we held that this burden did not shift
    to the patentee to generally prove nonobviousness follow-
    ing institution, 
    id. at 1376.
    As in Dynamic Drinkware, we
    did not discuss our case law concerning overlapping
    ranges or the procedural framework relating to them.
    Synvina points to broader statements in Magnum Oil
    purportedly in tension with applying any burden shifting
    framework in the obviousness context. Appellee Br. 40
    (citing Magnum 
    Oil, 829 F.3d at 1376
    (“Where, as here,
    the only question presented is whether due consideration
    of the four Graham factors renders a claim or claims
    obvious, no burden shifts from the patent challenger to
    the patentee.”)). But such general statements must be
    interpreted in context, as must the specific question we
    address here. The point of our overlapping range cases is
    that, in the absence of evidence indicating that there is
    something special or critical about the claimed range, an
    overlap suffices to show that the claimed range was
    disclosed in—and therefore obvious in light of—the prior
    art. Our use of the term “presumption” or the phrase
    “burden-shifting framework” is merely a recognition of the
    practical reality that a patent challenger would have
    every incentive to point out the existence of an overlap-
    ping range, and virtually none to differentiate the claimed
    range from what was disclosed in the prior art. Im-
    portantly, the language employed in our overlapping
    range cases does not shift the burden of persuasion to the
    patentee to prove nonobviousness by, for example, point-
    ing to evidence of criticality or unexpected results. All our
    case law states is that, absent a reason to conclude other-
    20                    E.I. DUPONT DE NEMOURS v. SYNVINA C.V.
    wise, a factfinder is justified in concluding that a disclosed
    range does just that—discloses the entire range.
    While a patentee technically has no “burden” to do
    anything to defend the validity of its patent other than
    hold the patent challenger to its own burden of persua-
    sion, that burden of persuasion is necessarily satisfied
    when there is no evidentiary reason to question the prior
    art’s disclosure of a claimed range. Magnum Oil is not to
    the contrary.
    Since Dynamic Drinkware and Magnum Oil did not
    alter the framework governing overlapping range cases,
    and Synvina presents no persuasive argument supporting
    a special rule for IPRs, we conclude that the same scheme
    applicable to district court adjudications and PTO exami-
    nations controls in IPR proceedings. Thus, “where there
    is a range disclosed in the prior art, and the claimed
    invention falls within that range, the burden of produc-
    tion falls upon the patentee to come forward with evi-
    dence” of teaching away, unexpected results or criticality,
    or other pertinent objective indicia indicating that the
    overlapping range would not have been obvious in light of
    that prior art. 
    Galderma, 737 F.3d at 738
    .
    C.
    Next, we address DuPont’s argument that the Board
    erred in holding that the PO2 and temperature of a known
    oxidation reaction were not “result-effective variables.”
    Synvina disagrees, arguing that the Board properly
    concluded that DuPont failed to prove that the claimed
    parameters were result-effective.
    We agree with DuPont that the Board erred in its
    analysis of whether PO2 and temperature were result-
    effective variables. As we explain, the Board did not
    apply the proper legal standard for result-effective varia-
    bles, and, under the correct standard, PO2 and tempera-
    ture are result-effective variables.
    E.I. DUPONT DE NEMOURS v. SYNVINA C.V.                     21
    The idea behind the “result-effective variable” analy-
    sis is straightforward. Our predecessor court reasoned
    that a person of ordinary skill would not always be moti-
    vated to optimize a parameter “if there is no evidence in
    the record that the prior art recognized that [that] partic-
    ular parameter affected the result.” 
    Antonie, 559 F.2d at 620
    . For example, in Antonie the claimed device was
    characterized by a certain ratio, and the prior art did not
    disclose that ratio and was silent regarding one of the
    variables in the ratio. 
    Id. at 619.
    Our predecessor court
    thus reversed the Board’s conclusion of obviousness. 
    Id. at 620.
        Antonie described the situation where a “parameter
    optimized was not recognized to be a result-effective
    variable” as an “exception” to the general principle in
    Aller that “the discovery of an optimum value of a varia-
    ble in a known process is normally obvious.” 
    Id. at 620.
    Our subsequent cases have confirmed that this exception
    is a narrow one. Indeed, we have located no case where
    this court relied on a variable not being result-effective in
    an obviousness analysis. In summarizing the relevant
    precedent from our predecessor court, we observed in
    Applied Materials that “[i]n cases in which the disclosure
    in the prior art was insufficient to find a variable result-
    effective, there was essentially no disclosure of the rela-
    tionship between the variable and the result in the prior
    
    art.” 692 F.3d at 1297
    . Likewise, if the prior art does
    recognize that the variable affects the relevant property
    or result, then the variable is result-effective. 
    Id. (“A recognition
    in the prior art that a property is affected by
    the variable is sufficient to find the variable result-
    effective.”). And “the prior art need not provide the exact
    method of optimization for the variable to be result-
    effective.” 
    Id. Although the
    Board correctly articulated the basic
    standard for result-effective variables, Decision, slip op. at
    16–17 (citing Applied 
    Materials, 692 F.3d at 1297
    ), it did
    22                   E.I. DUPONT DE NEMOURS v. SYNVINA C.V.
    not follow it. Rather, the Board appears to have required
    DuPont to prove that the disclosures in the prior art
    “necessarily required” the variable to be within the
    claimed range, or that the variables “predictably affected
    FDCA yields.” 
    Id. at 19.
    But that was not DuPont’s
    burden. Under the applicable standard, DuPont needed
    to show that it was recognized in the prior art, either
    expressly or implicitly, that the claimed oxidation reac-
    tion was affected by reaction temperature and PO2. See
    Applied 
    Materials, 692 F.3d at 1297
    ; 
    Antonie, 559 F.2d at 620
    . And there does not appear to be a legitimate dispute
    that temperature and PO2 were understood to affect the
    claimed oxidation reaction, which was known at the time
    of invention.
    Rather, each reference relevant to claims 1–5 express-
    ly disclosed appropriate or preferred temperatures and air
    pressures for the reaction, indicating that persons of
    ordinary skill understood that the reaction was affected
    by temperature and pressure. The testimony of then-
    patent owner Furanix’s expert was consistent with this
    understanding. He explained that temperature generally
    affects the rate of chemical reactions, and if a tempera-
    ture is too low, the reaction may not occur at all. J.A.
    3852–53. Similarly, Furanix’s expert testified that the
    partial pressure of oxygen would affect the reaction rate
    because oxygen is a reactant. J.A. 3853–54. Moreover,
    the Board itself reasoned that a person of ordinary skill
    would have expected that increasing PO2 would increase
    oxygen as a reactant and thereby increase yields of
    FDCA. Decision, slip op. at 21. Synvina’s counsel repeat-
    ed this line of reasoning at oral argument. Oral Arg. at
    29:10–29:35. Thus, it cannot be said that “there was
    essentially no disclosure of the relationship between”
    temperature, PO2, and the claimed oxidation reaction.
    Applied 
    Materials, 692 F.3d at 1297
    . There was such
    disclosure.
    E.I. DUPONT DE NEMOURS v. SYNVINA C.V.                   23
    Altogether, the evidence in this case supports the un-
    remarkable fact that an oxidation reaction is affected by
    temperature and PO2. No substantial evidence supports
    the Board’s contrary finding that it made under the wrong
    legal standard. 14 On the record evidence, only one finding
    was permissible: temperature and PO2 were recognized
    as result-effective variables.
    D.
    Having articulated the legal standards applicable to
    this case, we apply them to the challenged claims.
    1. Claims 1–5
    As previously discussed, claim 1 recites oxidizing
    HMF, an HMF derivative such as 5MF, or an ester of
    HMF to FDCA under the following conditions: (1) a
    temperature between 140 and 200°C; (2) a PO2 of 1–10
    bars; (3) a solvent comprising acetic acid; and (4) a cata-
    lyst comprising cobalt, manganese, and bromine. ’921
    patent col. 7 l. 61–col. 8 l. 6. The Board held that the
    combination of the ’732 publication, RU ’177, and the ’318
    publication did not render claims 1–5 unpatentable as
    obvious. Under the applicable legal standards, we disa-
    gree with the Board’s conclusion, and reverse.
    The ’732 publication disclosed oxidizing HMF to
    FDCA with a cobalt, manganese, and bromine catalyst
    and an acetic acid solvent. RU ’177 similarly disclosed
    the oxidation of 5MF to FDCA, also with a Co/Mn/Br
    catalyst and an acetic acid solvent. Thus, the only rele-
    vant difference between these references and claim 1 is in
    14    We assume, without deciding, that whether a var-
    iable was recognized as result-effective is a question of
    fact. See Graham v. John Deere Co. of Kan. City, 
    383 U.S. 1
    , 17 (1966) (scope and content of the prior art are factual
    issues).
    24                   E.I. DUPONT DE NEMOURS v. SYNVINA C.V.
    the disclosed ranges of temperature and PO2. As we have
    concluded, temperature and PO2 were recognized as
    result-effective variables, and “discovery of an optimum
    value of a result effective variable in a known process is
    ordinarily within the skill of the art.” In re Boesch, 
    617 F.2d 272
    , 276 (CCPA 1980). The record here presents
    such an ordinary case.
    The ranges disclosed in the prior art overlapped with
    those of claim 1. The temperature range disclosed in the
    ’732 publication for the preparation of FDCA was 50–
    250°C, most preferentially about 50–160°C. The full
    range fully encompasses claim 1’s temperature range of
    between 140°C and 200°C, and the preferred range over-
    laps it. For pressure, the ’732 publication taught an air
    pressure corresponding to a PO2 of 14.5 bars, somewhat
    higher than the 1–10 bars recited in claim 1. But RU ’177
    disclosed appropriate air pressures corresponding to a
    PO2 range of 2.1–10.5 bars for the production of FDCA,
    substantially overlapping with the claimed range, and the
    ’318 publication disclosed preferred air pressures corre-
    sponding to a PO2 of 2.17–7.24 bars. The prior art thus
    disclosed temperature and PO2 ranges which overlapped
    with those claimed.
    Claims 2–5 fare no differently from claim 1, as each of
    these claims adds limitations taught by the ’732 publica-
    tion. Claims 2–5 depend either directly or indirectly from
    claim 1. Claim 2 limits the reactant to HMF, esters
    thereof, and mixtures of the two. ’921 patent col. 8 ll. 7–
    10. Claim 3 recites a catalyst with an additional metal,
    
    id. col. 8
    ll. 11–12, and claim 4 requires that additional
    metal to be zirconium or cerium, 
    id. col. 8
    ll. 60–61.
    Claim 5 narrows the temperature range to between 160°C
    and 190°C. 
    Id. col. 8
    ll. 62–63. The ’732 publication
    disclosed each of the added limitations of claims 2–4:
    HMF as a reactant, and a Co/Mn/Br catalyst optionally
    including zirconium. And the ’732 publication’s broad 50–
    250°C range fully encompasses the 160–190°C range of
    E.I. DUPONT DE NEMOURS v. SYNVINA C.V.                  25
    claim 5, and the ’732 publication’s preferred range of 50–
    160°C abuts it. Thus, with respect to differences with the
    prior art, claims 2–5 are not meaningfully distinguished
    from claim 1.
    As Synvina emphasizes, the Board found that a per-
    son of ordinary skill would not have been motivated to
    optimize the temperatures and pressures disclosed in the
    ’732 publication given the teachings of RU ’177 and the
    ’318 publication. See Decision, slip op. at 17–22. This
    finding, however, was premised on the Board’s erroneous
    determination that temperature and PO2 were not well-
    understood result-effective variables. Consequently, the
    Board did not consider the “normal desire of scientists or
    artisans to improve upon what is already generally
    known,” which “provides the motivation to determine
    where in a disclosed set of . . . ranges is the optimum
    combination.” 
    Peterson, 315 F.3d at 1330
    ; see also, e.g.,
    Applied 
    Materials, 692 F.3d at 1295
    . That motivation
    was sufficient for a skilled artisan to adjust result-
    effective parameters like PO2 and temperature to values
    within the ranges disclosed in the asserted references that
    each concern the same basic oxidation reaction.
    Thus, DuPont demonstrated that the prior art as a
    whole—three references each disclosing the same oxida-
    tion reaction of HMF or an HMF derivative to FDCA—
    taught the claimed reaction, as well as conditions either
    identical to or overlapping with those of claims 1–5.
    Under our precedent, this showing based on the prior art
    shifted the burden of production to the patent owner to
    demonstrate teaching away, unexpected results, or some
    other evidence of nonobviousness. 15 E.g., Galderma, 737
    15   We are not persuaded by Synvina’s argument that
    our decision in Genetics Institute supports not applying
    the burden-shifting framework.       That case involved
    disclosure of very broad ranges in the prior art—68,000
    26                   E.I. DUPONT DE NEMOURS v. SYNVINA C.V.
    F.3d at 738; Iron Grip 
    Barbell, 392 F.3d at 1322
    ; see
    Applied 
    Materials, 692 F.3d at 1298
    (“Evidence that the
    variables interacted in an unpredictable or unexpected
    way could render the combination nonobvious . . . .”).
    Furanix and Synvina have failed to do so.
    Furanix did not present evidence that the prior art
    taught away from the claimed invention, but did argue
    that objective evidence of nonobviousness supported
    patentability. However, we conclude that substantial
    evidence supports the Board’s findings that Furanix failed
    to establish unexpected results, satisfaction of a long-felt
    need, or copying, and thus hold that the objective evidence
    presented by the patent owner does not outweigh the
    strong case of obviousness based on the prior art.
    First, we address evidence of unexpected results,
    which was the primary focus of the Board. The Board
    found that Furanix did not establish unexpected results
    or criticality for the claimed temperature range. Decision,
    slip op. at 30. Synvina does not argue on appeal that the
    Board’s findings lack substantial evidence, but does argue
    that its objective evidence “is quite robust and deserving
    of further evaluation.” Appellee Br. 48. We disagree.
    The Board found that Furanix’s objective evidence
    “tends to show” that the claimed temperature range may
    lead to higher FDCA yields than the ’732 publication.
    Decision, slip op. at 29. Specifically, the Board observed
    that the ’921 patent specification disclosed an experiment
    where HMF was oxidized to FDCA at 78.08% yield, which
    is higher than the maximum yield of 58.8% reported in
    variants of a protein made up of 2,332 amino acids—that
    did not invite routine 
    optimization. 655 F.3d at 1306
    . In
    contrast, this case presents “not especially broad” ranges
    of temperature and pressure. 
    Peterson, 315 F.3d at 1330
    n.1.
    E.I. DUPONT DE NEMOURS v. SYNVINA C.V.                        27
    the ’732 publication and is also higher than highest
    theoretical yield indicated by a different publication. 
    Id. The Board
    also found, however, that it could not rule out
    other possible explanations for the higher yield than the
    claimed temperature range, as other reaction conditions
    such as catalyst concentration and reaction time, which
    may affect FDCA yields, were not the same in the ’732
    publication and the ’921 patent. 
    Id. Perhaps more
    im-
    portantly, the Board found that only a single pressure of
    20 bars (4.2 bars PO2) was tested in the experiments
    disclosed in table 1, so any unexpected results demon-
    strated by Furanix were not commensurate with the scope
    of the claims. 
    Id. at 30
    (citing 
    Peterson, 315 F.3d at 1331
    (affirming finding by the Board that unexpected results
    commensurate in scope with claimed range of 1–3% were
    not shown where unexpected results were only associated
    with 2%)). 16
    On appeal, Synvina does not address these shortcom-
    ings in its objective evidence. We therefore conclude that
    substantial evidence supports the Board’s determination
    16  While the specification of the ’921 patent discuss-
    es other experiments conducted at different pressures in
    tables 2 and 3, ’921 patent col. 6 l. 50–col. 7 l. 12, Synvina
    does not argue that these experiments achieved unex-
    pected results. Table 2 included data from “comparative
    experiments” conducted under a prior art process oxidiz-
    ing AMF at a pressure of 30 bars air (6.3 bars PO2), but
    these experiments achieved lower FDCA yields of 23.48%
    and 29.05%, respectively. 
    Id. col. 6
    ll. 50–62, Table 2.
    Table 3 reported the oxidation of 5MF at 50 bars air (10.5
    bars PO2) and FDCA yields of 42.62% and 39.94%, respec-
    tively. 
    Id. col. 6
    l. 66–col. 7 l. 12, Table 3. In the prior art,
    RU ’177 disclosed appropriate pressures as high as 50
    bars air and yields as high as 36% for the oxidation of
    5MF to FDCA. J.A. 2439–40.
    28                    E.I. DUPONT DE NEMOURS v. SYNVINA C.V.
    that Furanix did not establish unexpected results or
    criticality commensurate in scope with the claims. Accord
    
    Aller, 220 F.2d at 457
    , 459 (finding no criticality where
    claimed conditions allegedly contributed to roughly 20
    percentage point improvement in yield).
    Furanix also alleged evidence of a long-felt need for a
    commercially viable process for making FDCA. Decision,
    slip op. at 31. The Board agreed that there was a long-felt
    need, but found that the evidence did not show how the
    process disclosed in the ’921 patent solved that need, as
    the patent only reported laboratory-scale, not commercial-
    scale, experiments. 
    Id. at 31–32.
    As with unexpected
    results, on appeal Synvina does not argue that the
    Board’s finding lacks substantial evidence, nor does it
    explain how the ’921 patent’s lab results would scale to
    industrial use. Synvina’s conclusory argument that lab
    results suffice to show satisfaction of the long-felt need is
    not sufficient to justify overturning the Board’s contrary
    finding.
    Finally, Furanix argued that DuPont and ADM copied
    its process by filing a patent application including exam-
    ples of the oxidation of HMF under conditions similar to
    those in the ’921 patent. 
    Id. at 32.
    DuPont responded
    that the examples were based on other prior work done
    elsewhere. 
    Id. The Board
    determined that a single
    example in a patent application was not sufficient evi-
    dence to establish copying. 
    Id. On appeal,
    Synvina points
    to the patent application and DuPont’s recently con-
    structed plant, along with its purported operating ranges
    that DuPont relies on for standing, as evidence of copying.
    Even considering the now-operating plant, we are not
    persuaded by Synvina’s evidence of copying. Synvina has
    not alleged any direct evidence of copying, and the prior
    art disclosed the same reaction as the ’921 patent and
    identical or overlapping reaction conditions. Where the
    prior art is so close, it has not been shown that DuPont
    E.I. DUPONT DE NEMOURS v. SYNVINA C.V.                     29
    copied the ’921 patent rather than the other references
    within the prior art. See Wyers v. Master Lock Co., 
    616 F.3d 1231
    , 1246 (Fed. Cir. 2010) (“[C]opying requires
    evidence of efforts to replicate a specific product . . . .”).
    Thus, as with the other evidence of nonobviousness, we
    conclude that substantial evidence supports the Board’s
    findings.
    At bottom, this case involves a strong case of obvious-
    ness based on very close prior art and weak evidence of
    nonobviousness. We conclude that the Board therefore
    erred in not concluding that claims 1–5 would have been
    obvious at the time of the claimed invention.
    2. Claims 7–9
    Claims 7–9 recite the same oxidation reaction as
    claim 1 with the added limitation of esterifying the FDCA
    product. The esterification of FDCA was known at the
    time of the invention, as acknowledged in the ’921 patent,
    col. 5 ll. 42–65. The Board found that the two additional
    references relevant to claims 7–9, Lewkowski and Oae,
    also disclosed the esterification of FDCA. Decision, slip
    op. at 10–11. Synvina does not argue that claims 7–9 are
    separately patentable from claims 1–5. See Appellee Br.
    12 (“The Board’s determination that those claims are
    patentable is supported by the same substantial evidence
    as claims 1–5.”); Appellee Br. 40 (same). As we have
    concluded that claims 1–5 would have been obvious at the
    time of the invention, we hold the same for claims 7–9.
    CONCLUSION
    We have considered Synvina’s remaining arguments
    but are not persuaded. 17 For the foregoing reasons, we
    17We do not address DuPont’s claim construction
    argument, as resolving it is unnecessary to our decision.
    30                  E.I. DUPONT DE NEMOURS v. SYNVINA C.V.
    reverse the Board’s decision with respect to claims 1–5
    and 7–9.
    REVERSED