In Re: Smith International, Inc. , 871 F.3d 1375 ( 2017 )


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  •   United States Court of Appeals
    for the Federal Circuit
    ______________________
    IN RE: SMITH INTERNATIONAL, INC.,
    Appellant
    ______________________
    2016-2303
    ______________________
    Appeal from the United States Patent and Trademark
    Office, Patent Trial and Appeal Board in No. 90/012,912.
    ______________________
    Decided: September 26, 2017
    ______________________
    JOHN R. KEVILLE, Winston & Strawn LLP, Houston,
    TX, argued for appellant. Also represented by ANDREW
    RYAN SOMMER, Washington, DC; RICHARD L. STANLEY,
    Law Office of Richard L. Stanley, Houston, TX.
    MAI-TRANG DUC DANG, Office of the Solicitor, United
    States Patent and Trademark Office, Alexandria, VA,
    argued for appellee Joseph Matal. Also represented by
    NATHAN K. KELLEY, FRANCES LYNCH.
    ______________________
    Before LOURIE, REYNA, and HUGHES, Circuit Judges.
    LOURIE, Circuit Judge.
    Smith International, Inc. (“Smith”) appeals from a de-
    cision of the United States Patent and Trademark Office
    (“the PTO”) Patent and Trial Appeal Board (“the Board”)
    affirming the examiner’s rejections of claims 28–36, 39–
    2                                      IN RE: SMITH INT’L, INC.
    46, 49, 50, 79–81, and 93–100 1 of U.S. Patent 6,732,817
    (“the ’817 patent”) in an ex parte reexamination. Ex parte
    Smith Int’l, Inc., No. 2015-008323, 2016 Pat. App. LEXIS
    3764 (P.T.A.B. Apr. 29, 2016) (“Board Decision”). For the
    reasons that follow, we reverse.
    BACKGROUND
    This case primarily concerns what the word “body”
    means in the context of the ’817 patent. Smith owns the
    ’817     patent,      entitled  “Expandable       Underream-
    er/Stabilizer,” which is directed to a downhole drilling tool
    for oil and gas operations. ’817 patent Abstract, col. 1 l.
    30. The ’817 patent describes an “expandable tool 500”
    having “a generally cylindrical tool body 510 with a flow-
    bore 508 extending therethrough” and “one or more
    moveable, non-pivotable tool arms 520.” Id. col. 7 l. 67–
    col. 8 l. 1, col. 8 ll. 9–10. A drilling tool described in the
    ’817 patent is shown below:
    1    The Board’s decision at times omitted the rejec-
    tions of claims 49 and 100.
    IN RE: SMITH INT’L, INC.                                3
    Id. fig. 4.
    The ’817 patent describes that “one or more pocket re-
    cesses 516,” which “include angled channels 518,” are
    “formed in the body 510” to “provide a drive mechanism
    for the moveable tool arms 520 to move axially upwardly
    4                                      IN RE: SMITH INT’L, INC.
    and radially outwardly into the expanded position” in
    response to a “[h]ydraulic force . . . due to the differential
    pressure of the drilling fluid between the flowbore . . . and
    the annulus.” Id. col. 8 ll. 4–5, 20–23, col. 9 ll. 36–39. As
    the drilling fluid flows through the tool, “the piston 530
    engages the drive ring 570,” “causing the drive ring 570 to
    move axially upwardly against the moveable arms 520,”
    which in turn causes “[t]he arms 520” “to move axially
    upwardly in pocket recesses 516.” Id. col. 9 ll. 40–54. The
    ’817 patent also describes an “inner mandrel 560,” which
    is “the innermost component within the tool 500,” and
    which can be replaced by “a stinger assembly” “compris-
    ing an upper inner mandrel,” “a middle inner mandrel,”
    and “a lower inner mandrel.” Id. col. 8 ll. 36–37, col. 12
    ll. 5–7. The ’817 patent was originally granted with 73
    claims.
    In 2012, Smith’s corporate parents, Schlumberger
    Holdings Corp. and Schlumberger N.V. (together,
    “Schlumberger”), sued Baker Hughes Inc. (“Baker
    Hughes”) in the United States District Court for the
    Southern District of Texas for, inter alia, infringement of
    the ’817 patent. Baker Hughes requested ex parte reex-
    amination of claims 28–37, 39–46, 49, and 50 of the ’817
    patent. The PTO granted the request for ex parte reexam-
    ination, which is the subject of appeal in this case.
    In 2016, Smith also sued Baker Hughes in the United
    States District Court for the District of Delaware for, inter
    alia, infringement of the ’817 patent. Baker Hughes
    petitioned for two inter partes review (“IPR”) proceedings
    challenging certain claims of the ’817 patent, but the PTO
    denied institution noting that the substantive overlap
    between the IPR petitions and the reexamination on
    appeal in this case favored denial of institution for rea-
    sons of judicial economy. Baker Hughes Oilfield Opera-
    tions, Inc. v. Smith Int’l, Inc., IPR 2016-01450, 
    2016 WL 8115502
     (P.T.A.B. Dec. 22, 2016); Baker Hughes Oilfield
    IN RE: SMITH INT’L, INC.                                  5
    Operations, Inc. v. Smith Int’l, Inc., IPR 2016-01451, 
    2016 WL 8115503
     (P.T.A.B. Dec. 22, 2016).
    During the ex parte reexamination, Smith added and
    cancelled claims 74–78 and 92, cancelled claim 37,
    amended claims 28, 35, 36, and 43, added and amended
    claims 82–84, 87, and 89–91, and added claims 79–81, 85,
    86, 88, and 93–102. Claims 28, 43, and 93 are the inde-
    pendent claims.
    Claim 28, as amended, reads as follows:
    28. An expandable downhole tool for use in a drill-
    ing assembly positioned within a wellbore having
    an original diameter borehole and an enlarged di-
    ameter borehole, comprising:
    a body; and
    at least one non-pivotable, moveable arm
    having at least one borehole engaging pad
    adapted to accommodate cutting struc-
    tures or wear structures or a combination
    thereof and having angled surfaces that
    engage said body to prevent said arm from
    vibrating in said second position;
    wherein said at least one arm is moveable
    between a first position defining a col-
    lapsed diameter, and a second position de-
    fining    an       expanded      diameter
    approximately equal to said enlarged di-
    ameter borehole.
    J.A. 15–16 (emphases and line changes added).
    Claim 43, as amended, reads as follows:
    43. A method of underreaming a wellbore to form
    an enlarged borehole and controlling the direc-
    tional tendencies of a drilling assembly within the
    enlarged borehole, comprising:
    6                                      IN RE: SMITH INT’L, INC.
    using a drill bit to drill the wellbore;
    disposing a first expandable tool having at
    least one arm including at least one bore-
    hole engaging pad, the pad being config-
    ured for underreaming directly above the
    drill bit and the at least one arm having
    angled surfaces that engage a body of the
    first expandable tool;
    using the first expandable tool to form the
    enlarged borehole;
    disposing a second expandable tool having
    at least one arm configured for stabilizing
    above the first expandable tool; and
    using the second expandable tool to con-
    trol the directional tendencies of the drill-
    ing assembly within the enlarged
    borehole;
    wherein both the first expandable tool and
    the second expandable tool operate be-
    tween a collapsed position and an expand-
    ed position.
    J.A. 17–18 (emphasis and line changes added).
    Claim 93 reads as follows:
    93. An expandable downhole tool for use in a drill-
    ing assembly positioned within a wellbore having
    an original diameter borehole and an enlarged di-
    ameter borehole, comprising:
    a body defining an outermost diameter of
    the expandable downhole tool when the
    tool is in a retracted configuration; and
    at least one non-pivotable, moveable arm
    having at least one borehole engaging pad
    adapted to accommodate cutting struc-
    IN RE: SMITH INT’L, INC.                                7
    tures or wear structures or a combination
    thereof and having at least one surface
    that engages the body wherein the body is
    configured to guide a direction of transla-
    tion of the non-pivotable, moveable arm
    along the at least one surface of the arm
    and a surface of the body;
    wherein said at least one arm is moveable
    between a first position when the expand-
    able downhole tool is in a retracted posi-
    tion, and a second position defining an
    expanded of the expandable downhole tool,
    the second diameter being approximately
    equal to said enlarged diameter borehole.
    J.A. 25 (emphases and line change added).
    The examiner allowed new claims 82–91, 101, and
    102, and finally rejected claims 28–36, 39, 40, 42, 79–80,
    93–98, and 100 as anticipated by International Publica-
    tion No. WO 00/31371 (“Eddison”), claims 43–46, and 49
    as obvious over Eddison in view of U.S. Patent 6,059,051
    (“Jewkes”), and claims 28, 40, 41, 43, 50, 80, 81, 93, and
    99 as obvious over Eddison, European Publication No.
    EP 0 246 789 (“Wardley”), and Jewkes. Smith appealed to
    the Board, and the Board affirmed all of the examiner’s
    rejections.
    8                                  IN RE: SMITH INT’L, INC.
    Eddison, entitled “Downhole Tool with Extendable
    Memebers,” is directed to a “downhole tool” “having
    radially extendable members, such as an underreamer or
    an expandable stabiliser.” Eddison at 1. A drilling tool
    described in Eddison is shown below:
    
    Id.
     fig. 1.
    Eddison discloses a drilling tool having a “mandrel
    16” that “extends through the body 18” and “provides
    IN RE: SMITH INT’L, INC.                                  9
    mounting for a cam sleeve 28,” which “cooperates with
    three extendable members in the form of cutters 30
    mounted in respective body ports 32.” Id. at 10. The
    “mandrel” and “body” in Eddison move axially relative to
    each other in response to the applied weight and fluid
    pressure differences, and this relative axial movement
    causes the cam sleeve to “push the cutters radially out-
    wardly” or to “positively engage[] the cutters” to be “posi-
    tively withdrawn.” Id. at 12–13. In particular, Eddison
    teaches that its cam sleeve engages the cutters through
    “dovetail profiles and slots on the cam sleeve 28 and the
    cutters 30.” Id. at 14.
    The Board affirmed the examiner’s interpretation of
    the term “body” as a broad term that may encompass
    other components such as “mandrel” and “cam sleeve,”
    reasoning that only the term “body” is recited in the
    claims without further limiting features and that the
    specification neither defines the term “body” nor prohibits
    the examiner’s broad reading of it. Based on this inter-
    pretation of the term “body,” the Board affirmed the
    examiner’s rejections based on Eddison. It concluded that
    Smith’s additional arguments also fail because they rely
    on an incorrect claim construction and the examiner’s
    interpretation of other claim terms was reasonable.
    Smith timely appealed. We have jurisdiction pursu-
    ant to 
    28 U.S.C. § 1295
    (a)(4)(A).
    DISCUSSION
    Claims 28–36, 39–46, 49, 50, 79–81, and 93–100 are
    on appeal. As all of them, either themselves or in their
    parent claims, contain the term “body,” our decision
    respecting the meaning of this term will be dispositive of
    all of the claims. We therefore will not address secondary
    arguments.
    We review the Board’s legal determinations de novo,
    In re Elsner, 
    381 F.3d 1125
    , 1127 (Fed. Cir. 2004), and the
    10                                   IN RE: SMITH INT’L, INC.
    Board’s underlying factual findings for substantial evi-
    dence, In re Gartside, 
    203 F.3d 1305
    , 1316 (Fed. Cir.
    2000). Substantial evidence is “such relevant evidence as
    a reasonable mind might accept as adequate to support a
    conclusion.” 
    Id. at 1312
     (quoting Consol. Edison Co. v.
    NLRB, 
    305 U.S. 197
    , 229 (1938)). In reexaminations, the
    Board gives claim terms their broadest reasonable inter-
    pretation in light of the claim language and specification.
    In re Yamamoto, 
    740 F.2d 1569
    , 1571 (Fed. Cir. 1984).
    Anticipation is a question of fact that we review for
    substantial evidence. REG Synthetic Fuels, LLC v. Neste
    Oil Oyj, 
    841 F.3d 954
    , 958 (Fed. Cir. 2016). A patent
    claim is anticipated “only if each and every element is
    found within a single prior art reference, arranged as
    claimed.” Summit 6, LLC v. Samsung Elecs. Co., 
    802 F.3d 1283
    , 1294 (Fed. Cir. 2015) (citing Net MoneyIN, Inc. v.
    VeriSign, Inc., 
    545 F.3d 1359
    , 1369 (Fed. Cir. 2008)).
    Obviousness is a question of law based on underlying
    factual findings. In re Magnum Oil Tools Int’l, Ltd., 
    829 F.3d 1364
    , 1373 (Fed. Cir. 2016).
    On appeal Smith challenges the Board’s construction
    of “body” and anticipation and obviousness determina-
    tions. We first discuss the Board’s claim construction.
    In affirming the examiner’s rejections, the Board de-
    termined that the term “body” is a “generic term such as
    ‘member’ or ‘element’ that by itself provides no structural
    specificity.” Board Decision, 2016 Pat. App. LEXIS 3764,
    at *4. The Board reasoned that although “the specifica-
    tion describes the body as a discrete element separate
    from other elements,” the specification does not “define[]
    the term ‘body’” or “preclude the Examiner’s interpreta-
    tion.” 
    Id.
     (emphases in original). The Board also rejected
    Smith’s argument that the person of ordinary skill in the
    art would understand the term “body” as a distinct ele-
    ment from other components, reasoning that Smith “has
    not shown that the parts identified in the prior art as
    IN RE: SMITH INT’L, INC.                                 11
    bodies are so similar as to create a specific identity of
    what a body is.” 
    Id.
     at *4–5. The Board noted that the
    claims “essentially recite only a body and the movable
    cutting arms,” and other components, such as “a man-
    drel,” are not recited in the claims. 
    Id.
     at *5–6. Thus, the
    Board reasoned that it was “perfectly reasonable” to
    understand the term “body,” given its broadest reasonable
    interpretation, as “the overall portion or portions of the
    downhole tool that define the bore and may include one or
    more other elements.” 
    Id.
    Smith argues that the Board’s interpretation of the
    term “body” as a generic term encompassing the drilling
    tool’s internal components was unreasonable. Smith
    contends that the specification consistently refers to and
    depicts the body of the drilling tool as a component dis-
    tinct from other separately identified components, such as
    the “mandrel” or “piston” that reside inside the drilling
    tool. In light of the consistent description of the body,
    Smith urges that the term “body” should be interpreted as
    an “outer housing.” Smith cites relevant references in the
    art, including Eddison, to support its view that the term
    “body” is understood in the art to mean a drilling tool’s
    outer housing. Smith also urges that the Board’s inter-
    pretation of “body” as a generic term renders the term
    indistinguishable from “tool,” which is used in the specifi-
    cation to denote the overall drilling tool.
    The PTO responds that the Board correctly gave the
    term “body” its broadest reasonable interpretation and
    that substantial evidence supports the Board’s findings.
    The PTO contends that the term “body” is reasonably
    understood as “the main cylindrical portion of the device
    that defines the central conduit.” Appellee’s Br. 19. As
    such, the PTO urges that the “body,” “mandrel,” and “cam
    sleeve” of Eddison “together meet the body limitation of
    claim 28.” 
    Id.
     The PTO argues that the Board correctly
    reached its broad construction of “body” based on: (1) the
    recitation of “a body” as a whole element in claim 28; (2) a
    12                                    IN RE: SMITH INT’L, INC.
    lack of recitation of “mandrel” in the claims; (3) a lack of
    definition of “body” in the specification; and (4) a lack of
    an established meaning of “body” in the art. The PTO
    also urges that Smith’s proposed construction of the
    “body” as an “outer housing” is not supported by the
    specification.
    We conclude that the Board’s construction of “body”
    was unreasonably broad. Even when giving claim terms
    their broadest reasonable interpretation, the Board
    cannot construe the claims “so broadly that its construc-
    tions are unreasonable under general claim construction
    principles.” Microsoft Corp. v. Proxyconn, Inc., 
    789 F.3d 1292
    , 1298 (Fed. Cir. 2015) (emphasis in original). “[T]he
    protocol of giving claims their broadest reasonable inter-
    pretation . . . does not include giving claims a legally
    incorrect interpretation” “divorced from the specification
    and the record evidence.” 
    Id.
     (citations and internal
    quotation marks omitted); see PPC Broadband, Inc. v.
    Corning Optical Commc’ns RF, LLC, 
    815 F.3d 747
    , 751–
    53 (Fed. Cir. 2016).
    It is true that some of the claims at issue recite a
    broad term “body” without further elaboration on what
    the term “body” encompasses. J.A. 15, 17 (claims 28 and
    43). However, the remainder of the specification does not
    use the term as a generic body. There is no dispute that
    the ’817 patent specification consistently describes and
    refers to the body as a component distinct from others,
    such as the mandrel, piston, and drive ring. See Appel-
    lee’s Br. 29–30. Therefore, the Board’s reasoning that
    because the specification does not “in and of itself pro-
    scribe the Examiner’s construction,” the examiner’s
    interpretation was reasonable, Board Decision, 2016 Pat.
    App. LEXIS 3764, at *4, was erroneous.
    The correct inquiry in giving a claim term its broadest
    reasonable interpretation in light of the specification is
    not whether the specification proscribes or precludes some
    IN RE: SMITH INT’L, INC.                                 13
    broad reading of the claim term adopted by the examiner.
    And it is not simply an interpretation that is not incon-
    sistent with the specification. It is an interpretation that
    corresponds with what and how the inventor describes his
    invention in the specification, i.e., an interpretation that
    is “consistent with the specification.” In re Morris, 
    127 F.3d 1048
    , 1054 (Fed. Cir. 1997) (citation and internal
    quotation marks omitted); see also In re Suitco Surface,
    
    603 F.3d 1255
    , 1259–60 (Fed. Cir. 2010).
    The Board emphasized that the patentee here did not
    act as a lexicographer, and that the specification neither
    defines nor precludes the examiner’s reading of the term
    “body.” Accordingly, the Board found that nothing in the
    specification would disallow the examiner’s interpreta-
    tion, rendering it “reasonable.” However, following such
    logic, any description short of an express definition or
    disclaimer in the specification would result in an adoption
    of a broadest possible interpretation of a claim term,
    irrespective of repeated and consistent descriptions in the
    specification that indicate otherwise. That is not properly
    giving the claim term its broadest reasonable interpreta-
    tion in light of the specification.
    Relying on the incorrect interpretation of the term
    “body” as a generic term in the claims, the Board affirmed
    the examiner’s arbitrary inclusion and exclusion of sepa-
    rately described components to and from the term “body.”
    It reasoned that although a body, a mandrel, and movea-
    ble arms are all consistently identified and described
    separately in the specification, the generic claim term
    “body” includes some of the separately described compo-
    nents, such as a mandrel, but not others, such as movea-
    ble arms, solely because the “moveable arm” is recited in
    the claims and the “mandrel” is not. See Oral Argument
    at 15:16–46, In re Smith Int’l, Inc., No. 16-2303 (Fed. Cir.
    Aug.                        8,                       2017),
    http://oralarguments.cafc.uscourts.gov/default.aspx?fl=20
    16-2303.mp3 (applying this reasoning to a hypothetical
    14                                    IN RE: SMITH INT’L, INC.
    claim reciting other separate components of the tool but
    not a mandrel). But, giving the term “body” such a
    strained breadth in the face of the otherwise different
    description in the specification was unreasonable.
    The ’817 patent separately identifies and describes
    various components of its drilling tool, such as the “body,”
    “moveable arms,” “mandrel,” “piston,” and “drive ring,”
    which do not support the Board’s broad reading of the
    claim term “body.” See, e.g., ’817 patent col. 7 l. 63–col. 8
    l. 67, col. 9 ll. 30–61. Furthermore, Eddison’s descriptions
    of its own drilling tool distinguish and separately describe
    its “body,” “mandrel,” and “cam sleeve.” See, e.g., Eddison
    at 9–11. The PTO fails to point to any description of the
    body that would support its strained construction of
    “body,” and its urging that the term “body” in the ’817
    patent claims corresponds to the “body,” “mandrel,” and
    “cam sleeve” of Eddison is thus unsupported. We there-
    fore conclude that the “body” in the ’817 patent claims is a
    component distinct from other separately identified
    components in the specification, such as the mandrel, and
    cannot be understood to include the “cam sleeve” in
    Eddison.
    The Board’s findings regarding Eddison’s teachings
    rest on its broad construction of “body,” which the parties
    do not dispute. In particular, the Board relied on its
    construction of “body” to find that Eddison teaches “at
    least one non-pivotable, moveable arm . . . having angled
    surfaces that engage said body” in claim 28 and corre-
    sponding elements in other independent claims. Because
    such findings depended on an incorrect claim construc-
    tion, the Board’s findings of anticipation are not support-
    ed by substantial evidence. Similarly, the Board’s factual
    findings underlying its obviousness determination relat-
    ing to the Eddison reference are also not supported by
    substantial evidence. It is undisputed that Jewkes and
    Wardley do not teach or render obvious the missing
    elements discussed above. We therefore conclude that the
    IN RE: SMITH INT’L, INC.                                 15
    challenged claims of the ’817 patent are not unpatentable
    as obvious over the combination of Eddison and the
    additional references. The rejections of all of the appealed
    claims are therefore reversed.
    CONCLUSION
    We have considered the remaining arguments, but
    find them unpersuasive. For the foregoing reasons, the
    decision of the Board is reversed.
    REVERSED